- 09/08/2025
- Article
- Preparation & dosing
Screening and sifting technology at POWTECH TECHNOPHARM 2025: more precise, more hygienic, more flexible
Nothing works in bulk solids technology without sieves and separators. Leading manufacturers will be presenting suitable solutions at POWTECH TECHNOPHARM 2025. And the trends are clear: higher separation efficiency, lower energy consumption, optimised cleanability – and above all: greater process transparency and safety for operators. In this article, we present selected exhibits and technologies and show how new screening and separation technology is shaping the solid processing of tomorrow.
Written by Armin Scheuermann

Whether in food production, chemical processes or plastics processing – modern screening machines and separators ensure product quality and process reliability. And the demands on classification technology are increasing: in the pharmaceutical, food and chemical industries, powders and granulates must be separated more reliably than ever before, impurities must be removed safely and ultra-fine grain sizes must be achieved reproducibly. The exhibitors at POWTECH TECHNOPHARM 2025 will show how modern screening machines and separators solve these tasks: with more hygienic design, higher separation accuracy and noticeably more flexible operation.

Protective screening & hygiene: when purity is a must
Where quality assurance is non-negotiable, manufacturers rely on robust protective and control screening. Spaleck (Hall 12.0, Stand 12-276) will be presenting control screening machines that reliably remove contaminants and foreign matter from the product stream. The machines are designed to meet customer-specific requirements and are aimed explicitly at industries with strict hygiene standards, such as food, chemicals and pharmaceuticals. The promise: consistent product quality with high screening performance and economical operation.
A second answer to the question of purity are closed concepts that minimise dust emissions and can be easily encapsulated. Dinnissen (Hall 9, Stand 9-238) is exhibiting a centrifugal screening machine (see image 1, above) whose rotating drum presses the product against the perforated screen wall – only sufficiently fine particles pass through. The wide range of applications is remarkable: with mesh sizes between 250 and 2000 µm, the machine covers throughputs from a few kilograms per hour to over 39 t/h and can be integrated into existing lines – a plus for retrofits in sensitive environments.
Between the requirements of controlled final inspection and closed screening, RITEC (Hall 9, Stand 9-343) positions itself with its MC Central Sifters as the solution for safety and control screening at high throughput rates. The devices are designed for integration into existing installations, which facilitates retrofitting and reduces downtime. Here, too, a common theme emerges: protective screening becomes "insurance" against foreign objects – with concepts that take cleaning, containment and system integration into account.
Precision classification & ultra-fine: sharp cuts, low pressure drop
Anyone who wants to reliably separate fine grains needs classifiers with high separation accuracy and stable process windows. Christian Pfeiffer (Hall 9, Stand 9-461) is presenting a trio here: ROC – Fine Classifier, U-ROC – Ultrafine Classifier and the QDK classifiers. The ROC aims for a top cut of d98 (5 to 100 µm), relies on direct drive for easy maintenance, a specially designed fine material discharge at the top with low pressure drop and a barrier air seal that sharpens the top cut – central to reproducible product quality and energy efficiency.


If even finer results are required, the U-ROC addresses top cuts down to d98 < 3 µm. Design features such as double fine material discharge (homogeneous air velocity with minimal pressure drop), pneumatic feeding directly into the sifting area and a secondary air inlet for re-sifting coarse material stabilise operation in the ultra-fine range. In addition, the QDK series covers classic air classification for cement and industrial minerals: high efficiency, precise particle size control and thus optimisation of grinding systems – from energy consumption to end product quality.
Combination of grinding & sifting: free of spray grain in a single pass
Where compact lines and reproducible top cuts are required, the combination of grinding and screening in a single unit scores highly. NETZSCH Dry Grinding Technology (Hall 11.0, Stand 11-330) is exhibiting the CSM screening mill, a mechanical impact mill with an integrated dynamic air classifier. The internal circulation of coarse material and the horizontally arranged sifting wheel allow for end grain sizes free of spray grain – without an external grinding and sifting circuit. A wide range is covered: from d97 < 10 µm to d97 150 µm (based on limestone). For operators, this means less circulation load, less complexity and more stable operation.


Agility & multiple fractionation: one machine, many grain sizes
Product portfolios are changing, batch sizes are fluctuating – classification technology must keep pace. RITEC addresses this need with TN Screen Siefters: vibrating circular sieving machines that can be equipped with up to five decks, producing up to six fractions in a single pass. The 3-dimensional vibration increases throughput, with screen areas ranging from 0.125 to 2.5 m². This shortens distances, saves space – and makes systems more robust against product changes.
Separtech (Hall 9, Stand 9-331) is presenting the Universal Round Screen, a universal, modular circular screening solution. Drive unit with motor and counterweights, stacked frames with screens and cleaning options: the machine can be quickly adjusted to new products – as a vibrating screen, separator or sifter. For companies with frequent recipe changes, this is a real lever for OEE.
The bottom line: flexibility is not just "nice to have", but is becoming a core criterion. Multi-deck circular sieves and modular systems enable multiple cut sizes in a single step – and alleviate bottlenecks between classification and filling.
Modular reclassification: retrofit for grinding systems
Not every system can be completely replaced – often, precise interventions are required. Bradley Pulverizer (Hall 11.0, Stand 11-225) positions the VBC Air Classifier as a dynamic air classifier for reclassification in grinding systems. Vertically oriented blades and a separator rotor create an air vortex that throws coarse particles back into the grinding zone, while the fine particles are carried by the rotor to the cyclone or filter. Top cuts of up to around 250 µm and the option of instant adjustment of the separation range make the VBC a universal retrofit stage.
Conclusion: From the visitor's perspective, a clear picture emerges: Firstly, purity and safety are considered systematically in screening: from protective screening and closed drum concepts to seamless integration into existing lines (Spaleck, Dinnissen, RITEC-MC). Secondly, fine screening pushes performance limits – with sharp upper grain size limits, low pressure drop and reliable top cuts down to the lower micrometre range (Christian Pfeiffer ROC/U-ROC/QDK). Thirdly, plant agility is achieved through multi-deck circular screens and modular systems (RITEC-TN, Separtech), while combination units such as the NETZSCH-CSM simplify process chains. And finally, fourthly: dynamic air separators such as the Bradley VBC can be used to efficiently sharpen existing grinding systems – a pragmatic option when investment capital is scarce but product quality needs to be improved.
The 2025 trade fair will thus showcase classification technology that is not only more precise and energy-efficient, but above all more adaptable: from recipe development to large-scale production, from clean rooms to mineral processing. Or to put it more bluntly: better cuts, cleaner products, more flexible lines – and all this with solutions that fit into the existing infrastructure.

Are you interested in this topic? Then come to POWTECH TECHNOPHARM and experience this and many other topics live at the trade fair. Secure your ticket here using the following code: PTTP25Insights